Denso Kirloskar Industries Pvt Ltd

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11 Responses to “Denso Kirloskar Industries Pvt Ltd”

  1. Ganesan says:

    Assistant Manager Assignments
    Quality System(QS) , Manufacturing Process

    Career Purview

    A dynamic professional with over 7.9 years rich experience in Quality Assurance, QMS Implementation & Compliance, Process Validation, Production Operations. Proven abilities to enhance the production process operations, optimize resources & capacity utilization, escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations. Abilities in harmoniously managing day to day operations with a talent for Quality Assurance, QMS Implementation & Compliance in line with industry best practices. Extensive background in complex and challenging environments with proven ability to represent the company with Customers and Strategic Vendor Partners. Domain expertise in Quality Management Systems as Management Representative, Internal Auditor, Process Audit, Quality Assurance, Customer Complain Analysis. Coordinating projects for the set up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives. Keen understanding of the formalities and implementation of Quality Systems and excellent skills in complying with the norms of Regulatory Authorities. A keen planner with skills in conceptualizing and effecting process initiatives to enhance efficiency and productivity. Currently working with DOLPHIN RADIATOR & COOLING SYSTEM LLC – Ajman (U.A.E) as a Assistant Quality Engineer.

    Areas of Expertise

     Forging ( such as Hot forging) of machined component
     Metal Casting ( such as pressure die cast, sand cast) of machined or non machined component
     Sheet metal ( Aluminum sheet)
     Wiring Harness ( Electronic auto components )
     Automotive NVH
    dampers /stiffeners (such as heat fusible, magnetic, constraint, expandable, self-adhesive)

    Technical Proficiency

    CAD Tools : Unigraphics – NX3, CATIA V5, AUTO CAD 2002
    CNC Machining Techniques : Machining Concept, Simulation programming & Machine Practice
    Office Automation : MS Office ( Excel, word, Power point, Out looks)

    QMS Lead Auditor : ISO 9001:2000 Lead Auditor IRCA Certified by BSI Management

     The wealth of expertise covers

     Advanced Product Quality Planning (APQP)
     Product Part Approval Process (PPAP)
     Failure Mode and Effects Analysis (FMEA)
     Statistical Process Control (SPC)
     Measuring System Analysis (MSA)
     Parts Per Million Analysis (PPM)
     Six Sigma Concepts
     Kaizen
     POKA-YOKE
     House Keeping (5S)
     7 QC Tools
     ISO 9001:2000 Quality Management Systems
     ISO/TS 16949:2002 Quality Management Systems

    Quality Assurance

     Defining and managing Quality Assurance programs, reviewing QMS process and suggesting improvements.
     Mapping, defining, analysing processes as well as developing guidelines & standards to implement ISO-9001-2000 Frameworks and Quality maintenance through TPM Pillar.
     Conducting training programs for employees on the concepts of QMS.
     Reviewing SQA plans for projects.
     Defining Quality Standards and structured Processes / Quality Plans for each operation in the organisation; benchmarking with Global Best Practices and implementing the same in the organisation.
     Developing & implementing Service Level Agreements between various functions & departments; analysing results, trends & suggesting corrective action for external customer satisfaction systems.
     Applying the Coaching & Performance Concept to achieve a Total Quality Workforce; developing systems for communicating standards through Training & Awareness Programs.

    QMS Implementation & Compliance

     Leading the implementation of qualitative assurance across Raw Materials, Work In Progress, Finished Goods across various functional Departments.
     Mentoring & directing quality – routine and non routine issues by interacting with concerned departments such as Purchase, Production etc of projects till completion.
     Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications with adherence to concepts like TQM etc.
     Conducting regular Internal Audits, Root Cause Analysis, FMEA, PM Analysis, Troubleshooting and Reviews to ensure adherence to highest standards.
     Overseeing implementation of quality tools ISO-9001-2000, TPM to streamline and standardize work flow.

    Process Validation

     Monitoring processes & identifying deviations towards ensuring that the same will consistently.
     Producing products meeting pre-determined specifications and quality attributes.
     Analyzing various processes/applications and recommending modifications & equipment calibrations to enhance operational efficiency.
     Devising systems and process changes for qualitative improvements in productivity and for reducing the rate of rejection.
     Devising cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.

    Production Management

     Executing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters. Maintaining production volumes through constant interaction with sales teams.
     Ensuring profitability of operations; compliance with Quality & safety standards across all shifts.
     Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes.
     Preparing SOP’s, manuals & work instructions for production operations for the unit for facilitating decision making.

    New Product Development

     Steering the development of new designs of parts & components; modify design of existing parts & components to enhance performance.
     Coordinating with Production / QC for developing the chain of tasks in the Manufacturing Process of new Products / modifications of existing Products and generating prototypes.
     Handling the process of development of new products from designing, validation of design, trials & testing and commencing production along with handling related documents & formalities.
     Identifying any changes and making final modifications in the machines for routine production.
     Implementing Value Engineering initiatives to achieve standardization and reduce costs.

    Career Highlights

    DOLPHIN RADIATOR & COOLING SYSTEM LLC., Ajman (U.A.E) Nov’2008 – At present
    Assistant Engineer – Quality

     Improve the process by conducting DOE
     Manage to ensure the defined product & process quality requirements are carried out at prescribed frequency as per quality norms.
     Analysis of assembly complaints (analysis & stratification of complaints & counter measure actions.
     Responsible for Process Audit for allocated product group as per the Quality procedures, work instructions and relevant guidelines.
     Ensure that the quality process are in line with the requirements of ISO 9001:2000.
     Plan for conducting Process Audit , Conduct process audit & Preparation, recording and distribution of the audit results
     Follow-up for continual quality improvements
     Interaction with customers on quality issues.
     Responsible for bringing in quality into the processes by way of implementing error-proofing techniques, FMEAs, SPC / SQC.
     Should be able to work with mfg teams on process improvements and ensure improvements are sustained.
     Handling customer complaint and take effective Countermeasure by using 7QC Tools and timely submission of counter measures to customer.
     Initiate and follow Advanced Product Quality Planning (APQP) for product realization.
     Responsible for in-process and pre – dispatch inspection
     Make control charts(X & R Charts) for critical Parameter and have its SPC study to calculate the Process Capability (Cp & Cpk).
     Periodic calibration of all measuring instrument & gauges for its precision range & analysis its performance level by measurement system analysis (MSA).
     Prepare Inspection Std., Check Sheets in line with Drawing & Process Std.
     Implements the 5S Japanese Housekeeping methodology for organizing and managing .the work place and work flow with the intent to improve efficiency by eliminating waste, improving flow and reducing process unreasonableness.
     Execute and follow the KAIZEN Japanese improvement philosophy for continually improving standardized activities and processes, Kaizen aims to eliminate waste.

    MOTHERSON SUMI WIRING SYSTEMS LIMITED(MSWS) , SHARJAH (UAE) Sep’07 to Oct’08
    Senior Quality Engineer

    division of MSSL is the largest manufacturer of wiring harnesses in India. MSSL also supplies wiring harnesses to Material Handling, Earth Moving and Farm Equipment, White Goods & Electronics, Elevators, Office Automation and Medical Equipment industries. Certified with ISO/TS 16949:2002 ISO 14001:2004 (Environment Management Systems). Motherson Sumi Systems Ltd. (MSSL) is the flagship company of Sumi Motherson Group. The wiring harness
    Significant accomplishments along career span includes;

     Facilitating proactive countermeasure and ensure very clear standard to avoid scrap & repair.
     Performing Quality Promotion Activities with Expertise in Manufacturing Organizational Processes, Training Systems and to maximize the results in manufacturing operations.
     Implementing New Projects Quality Controls by making fool proofing mechanisms and inspection control points for the critical processes.
     Solve the Quality Problem with the help of “Q” Tools.
     Maintaining Vendor Quality Rating according to PPM.
     Handling customer complaint and take effective Countermeasure by using 7 QC Tools. And timely submission of counter measures to customer.
     Planning and regularly conducting Internal Process Audit as per the control plans & take appropriate action.
     Pre dispatch inspection to avoid customer concern & improve process quality of product.
     Actively engaged in the preparation of the weekly report to show defect data as per PARETO analysis, internal PPM, and Dimension and Visual Inspection Standards as per specifications.

    Major Attainments
     Oversaw implementation of techniques as per World Class Quality Standards.
     Trained and guided teams on towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability.
     Successfully conducted part inspection for incoming materials as per requirements & standards for reducing company costs & subsequently improve product quality.
     Played a key role in the implementation of the HAI-Q (Quality Innovation Concept), with target to get 10 days of continuous zero defects through the process. Guided the team to achieve 13 days of continuous zero defects and received certificate from Sumitomo Ltd, Japan.
     Managed and controlled the Internal Product & Process Quality Level and achieved more than 200 Customer Concern Free days (Customer: SUZUKI- Europe).
     Initiated and controlled the Supplier Quality Level Improvement Activities in the Plant.
     Hold merit for achieving:
     35 % reduction in Internal PPM rejection
     15% improvement in Efficiency
     Successful Installation of four new conveyors.
     Highly responsible, Proven success, track record of delivering optimal results in high growth environments through initiatives that exceed operational performance targets and yield measurable outcomes:
     Operational Improvements
     Reduced Internal Rejection Level
     Reduced Customer End PPM Level
     Cost Reductions through Process Performance
     Productivity Gains through Quality Improvements
     Facilitated in-process and pre –dispatch inspection, make control charts (X & R Charts) for critical Parameter and have its SPC study to calculate the Process Capability (CP & CPK)
     Prepared Inspection Standards, QRQC & Check Sheets in line with Drawing & Process Standards.

    PARACOAT PRODUCT LTD., Rajasthan Feb’05 to Sep’07
    QA – Engineer

    Manufacturing and Supply of Normal ,Magnetic & Adhesive Bonded Sound Deadener Sheets, Expandable poly propylene pad, Reinforcement pad, Heat shield, PU foams for Noise Reduction in Automobile.

     Spearheaded QC/QA activities, initiated Advanced Product Quality Planning (APQP) for product realization.
     Conducted Measurement System Analysis studies.
     Monitoring daily dispatch in the Final Inspection department according to Dispatch schedule.
     Coordinating Supplier Audit in case of customer complaint due to BOP part.
     Regular monitoring of process POKA-YOKE implemented at our end for BOP part.
     Minimizing the process defects and motivating workers to work through technical discussions followed by demonstrations.
     Executing new projects and documentation.
     Involved in final & layout inspection and release of zero- defect products to customers.
     Carried out defect wise analysis of monthly over all Rejection (In house & Customer end).
     Pivotal in controlling the entire Quality Operations, QMS Procedures, System Implementation by managing individual teams for all Departments.
     Stressing on Quality Assurance rather than Control to achieve consistent Product Quality.
     Analyzing the Top & Critical defects to control the internal PPM level.
     Managing pre-dispatch inspection to avoid customer concern & improving process quality of product.
     Established effective system for incoming / in process / final inspection of goods to meet quality requirements.
     Ensuring Lab Operations with tasks including testing raw materials, products failure reports etc.; and taking corrective action as per lab requirements.
     Facilitated continuous improvement of production and Quality Control processes in order to provide Quality products to Customers.
     Served as Customer representative for Tata Motors, M&M, HM & Fiat.
    
    CHENNAI FORGE PRODUCT PVT LTD., CHENNAI Mar’2001 – Jan’2005
    Production Engineer

    Manufacture Exports / Imports of Quality Machined Components like Casting, Forging and Plastic molding parts.
     Actively involved in Vendor Capability Audit, coordinating with vendors to achieve the required quality level.
     Facilitated In process & Pre dispatch inspection, making Control plan and Process flow diagram for evaluates the potential failure of a process and its effects
     Planning of Manpower and Machines as per the target.
     Set up time reduction techniques, productivity improvement, material planning and machine loading based on the requirement.
     Execution of monthly-required components.
     Get shift wise production output as per norms.
     Reduce rejection and cycle time of components.
     Implement 5S and KAIZEN

    Education
    B.E (Mechanical)
    E G S Pillai Engineering College – Nagapattinam, Bharathidasan University in 2000

  2. Ashutosh mishra says:

    I am looking for job against my diploma in electrical engineering from Govt. polytechnic kota with 4 yrs. experience in NPCIL,KTPS,MUltimetals Ltd. Kota

  3. SIVAKUMAR U says:

    I am having 10+ year exp in wiring harness field

  4. Ashwani Kumar says:

    mechanical engg. 2008 passout batch, currently working in a engg. plastic product company since june 2008, on designation of MEMBER OF QUALITY CONTROL &
    DESIGN ENGG..

  5. Patil Vinayak B. says:

    To
    H.R Manager

    I am Vinayak B. Patil. I have done B.E. (Mechanical) with 68.85% marks. I have done Career Programme in CAD-CAE for 6 month, in CADCAMGURU Institute, Pune. And I have also done two months training in Design Department at FILTRUM TOOLS & COMPONENT PVT.LTD. (Hinjewadi). I am waiting for a good opportunity for desire jobs. If you think that I can fulfill your requirement then please contact me.
    I am waiting your reply in my favour.

    Thanking you

    Vinayak B. Patil
    Vinayak_patil10@rediffmail.com

  6. wilfred quadros says:

    i am diploma mechanical engg with one year exp denso kirloskar as trainee in QA, 4 months exp in firepro systems as trainee engg-operation

  7. santhosh kumar m says:

    my name santhosh please provide me a job to my education in did my diploma in automobile in 2007 with over aggrigate of 73.50% i work for quest informatics for volvo spare part design the delears r sweden and north america

  8. Hemanth Kumar S.P says:

    Sir/Madam,

    I am a B.E in mechanical fresher .I will be much pleased to work in a globally competitive environment on challenging assignments that shall yield the twin benefits of the job satisfaction and a steady-paced professional growth.

    Expecting a Favorable Reply,

    Sincerely,
    Hemanth Kuamr S.P

  9. JITENDRA PANCHAL says:

    Hello i m Jitendra Panchal from Ahmedabad(Gujarat) i working now my company my exp 7 year i work hot forging, Upsetter,Scrw press, forging press,Surfes grainding,Lathe, milling,and all type machinery knowlage. My contact no:+919898709820 my address: c/2, Shayona Estate, Banshidhar mill compound, memco cross road, Ahmedabad(guj)

  10. vivek chaudhary says:

    Hi Sir\madam
    I Vivek Chaudhary is an Mechanical Engineer has completed B.Tech in June 2008 .i have working from june 2008 to TILL Date in VISHAL ENGINEERS&GALVANISERS cangodar balva ahmedabad.i had full knowledge of fabrication ,galvanization ,how to teckle the labour
    I have knowledge about Pro-E and Auto-CAD Softwares, I am working in tower industry in gujrat as fabrication engineer & also doing inspection & planning. and just wishing to apply these skills in Designing and Production in fosters an environment of creativity and continual learning among its employees.I am aspiring for a career opportunity where professionalism and enthusism is recognizied

    Thanks $ Regards
    Vivek Chaudhary
    Mechanical Engineer

  11. Sreejith.C.M says:

    RESPECTED SIR/MADAM,

    MY NAME IS SREEJITH.C.M, PG HOLDER IN MBA WITH FINANCE SPECIALISATION.I HAVE ONE YEAR OF WORKING EXPERIENCE IN ACCOUNTS & FINANCE.CURRENTLY IAM WORKING IN BHARATHIA AGRO INDUSTRIES FOUNDATION IN TIPTUR (THUMKUR DT, KARNATAKA) AS AN ACCOUNTANT.

    IT IS MY PLEASURE TO WORK IN YOUR ORGANISATION FOR THE ABOVE POST.I UNDERSTAND THAT YOUR ORGANISATION WILL PROVIDE EXCELLENT CAREER PROSPECTS.I TRUST, YOU WILL CONSIDER MY QUALIFICATION AND EXPERIENCE FOR THE ABOVE POST, KINDLY DO THE NEEDFUL.

    THANKING YOU,

    YOURS FAITHFULLY

    SREEJITH.C.M

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